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Sponsored by Heraeus Electronics
Lately, the demand for top powered electronics has grown exponentially. With speedy progress in electrical/hybrid automobiles, we’re seeing that extra electronics and energy modules are wanted to maintain up with demand. Nevertheless, EV/Hybrid automobiles should not the one purposes driving this elevated demand. Different main purposes, equivalent to rail traction, wind generators, photovoltaic inverters and motor drives are additionally driving the elevated demand. These purposes are extraordinarily demanding and are working at excessive voltage and excessive present densities that should address excessive temperatures and harsh circumstances. One of many key parts for a extremely dependable energy module is an especially dependable steel ceramic substrate. Substrate supplies for these purposes will need to have excellent traits when it comes to electrical, thermal, insulation, and mechanical efficiency throughout operation. To have a dependable system in place you might want to have a appropriate interconnection and meeting supplies like solder paste, sinter paste, and wire bonding, to call a number of.
Resulting from price effectivity, Al2O3 based mostly steel ceramic substrates, like direct copper bonded substrates are sometimes used for energy module manufacturing. Though, it’s a cheaper answer, it’s not all the time the perfect for sure purposes, particularly for top energy modules. Al2O3 based mostly ceramic substrates battle to harness the complete energy of huge band hole semiconductors. On this occasion, a superior substrate is required. Silicon nitride (Si3N4) based mostly steel ceramic substrates have been used lately for energy module meeting. Its superior mechanical properties, equivalent to bending energy, fracture toughness and thermal conductivity makes Si3N4 a beautiful answer for a extremely dependable, excessive energy density module base. As we speak Si3N4 substrates are manufactured utilizing lively steel brazing (AMB) expertise, which makes use of Ag-filled and titanium containing brazing pastes. Valuable steel and complicated processing steps drive the costs up for AMB substrates making it a dearer choice.
Heraeus Electronics has developed an answer that solves the fee and efficiency roadblocks beforehand described. It’s a price environment friendly, extremely dependable Ag-free AMB copper bonding expertise for becoming a member of nitride-based ceramics with copper foils. The fabric was developed utilizing a method the place there is no such thing as a requirement for utilizing costly vacuum-based brazing and longer course of time. The product is called: Condura®.extremely, a Si3N4 Ag free AMB substrate.
Key Options
- Excellent reliability and processing (eg. Sintering, bonding, soldering…)
- Price environment friendly Si3N4 steel ceramic substrate
- Permits thick Cu layers
- Thinner ceramics vs. AIN potential for equal thermal
resistance
- Thermal conductivity of Si3N4 ceramic:
- > 80 W/m∙Ok
- > 60 W/m∙Ok
Condura®.extremely is a cost-efficient Ag free AMB bonding expertise for steel ceramic substrates which might be appropriate for top finish purposes. The price discount of Condura®.extremely is achieved through the use of a silver-free brazing expertise mixed with an environment friendly brazing course of.
Under in Determine 1, it offers a have a look at the thermal shock efficiency of Condura®.extremely.
SAM photos of 20 particular person Condura®.extremely take a look at layouts earlier than and after thermal shock assessments (liquid to liquid -65 ° C to + 150 ° C). No main degradation is seen after 8000 cycles. The crimson coloration signifies the etched isolation groove which is a part of the take a look at format. Within the occasion of delamination between copper and brazed steel resulting from thermal shock, the crimson coloration groove would broaden. This exhibits that Condura®.extremely qualifies to totally leverage the mechanical robustness of the Si3N4 ceramics in an analogous method because the Ag containing AMB expertise.
Heraeus Electronics displays at PCIM Europe 10-12th Might
Condura®.extremely will launch globally this yr at PCIM Europe. PCIM Europe is the main convention and exhibition for energy electronics, renewable vitality, and vitality administration, going down in Nuremberg from Might 10-12, 2022. Whereas on the present go to Heraeus Electronics in Corridor 6, Sales space 322 to talk with our crew about Condura®.extremely or a few of our different new options for interconnects and die connect.
Be a part of Heraeus Electronics Stay on the e-mobility discussion board
On Tuesday Might 10th at 11:20am CEST Heraeus Electronics will provide a sneak peak at our mAgic® Copper Sinter Paste with a presentation titled “ How close to is copper sintering”. For extra data, please go to us on the present or attain out to your native account supervisor.
On Wednesday Might 11th at 12:50pm CEST Heraeus Electronics current on the Condura® product household and the way Heraeus Electronics will meet rising buyer expectations on the reliability, thermal efficiency, lifetime and value of steel ceramic substrates. Additionally on this presentation a brand new addition to the Condura® product line will probably be unveiled.
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